Sand Casting Foundry · Coimbatore, India

Trusted Sand Casting
Manufacturers in India

Q&Q Solutions is a specialist Sand Casting Foundry in Coimbatore offering green sand, CO₂, and shell mould casting for ferrous and non-ferrous alloys. As experienced Sand Casting Manufacturers in India, we serve OGWEs across Europe, the Middle East, and South-East Asia with castings from 0.5 kg to 500 kg.

Sand Casting Manufacturers in India Sand Casting Foundry

500kg

Max Single Casting

3

Sand Process Types

6+

Alloy Families

ISO

9001:2015 Certified

Cast-to-Finish Under One Roof

Every sand casting produced at our foundry can proceed directly to CNC machining in-house — complete traceability, reduced lead time, single-vendor accountability.

Exporting to 6+ Countries

As trusted Sand Casting Manufacturers in India, QQS supplies to Germany, Poland, Spain, UAE, Singapore, and the USA with full MTR documentation.

Sand Casting Processes

Three Sand Casting Methods, One Expert Foundry

Our Sand Casting Foundry in Coimbatore operates three distinct moulding processes — each optimised for specific alloy types, part complexity, and production volumes.

High Volume

Green Sand Casting

Most economical process for iron, steel & non-ferrous


  • Clay-bonded sand — reusable and cost-effective
  • Best suited for grey iron, SG iron, aluminium
  • Weight range: 0.5 kg to 300 kg
  • Tight dimensional control with matchplate tooling
  • Ideal for medium to high volume production
  • Surface finish Ra 12–25 typical (post-blast)
Complex Geometry

CO₂ / Furan Sand

Chemically bonded — superior accuracy & finish


  • Sodium silicate or furan resin binder systems
  • Better dimensional accuracy than green sand
  • Suitable for carbon steel, alloy steel, stainless
  • Weight range: 1 kg to 500 kg
  • Preferred for heavy engineering components
  • Surface finish Ra 6.3–12 typical
Near-Net-Shape

Shell Mould Castingt

Precision shell process for tighter tolerances


  • Resin-coated sand for high-accuracy shells
  • Tolerances ±0.3–0.5mm achievable
  • Excellent surface finish — Ra 3.2–6.3
  • Weight range: 0.1 kg to 50 kg
  • Ideal for automotive & engineering parts
  • High repeatability for serial production
How We Work

Our Sand Casting Production Process

From pattern design to final dispatch — our Sand Casting Foundry follows a documented, traceable 6-stage manufacturing workflow.

1

Pattern & Tool Design

CAD review, shrinkage allowance, pattern manufacture & trial

2

Moulding

Green sand / CO₂ / shell moulding based on specification

3

Melting & Pour

Induction melting, spectrometry verification, controlled pour

4

Shakeout & Fettling

Mould knock-off, shot blast, gate removal, visual check

5

CNC Machining

In-house multi-axis CNC to final drawing dimensions

6

QC & Dispatch

CMM report, MTR, NDT as required, export packing

Materials & Alloys

Alloys We Cast at Our  Sand Casting Foundry

As specialist Sand Casting Manufacturers in India, QQS supports the broadest range of ferrous and non-ferrous alloys in our Coimbatore foundry.

🪨

Grey Cast Iron

IS 210 Grades FG200–FG400. Excellent machinability, vibration damping. Ideal for housings, bases, pulleys, and flywheels

IS 210 / ASTM A48
🔶

SG / Ductile Iron

IS 1865 Grades. Superior tensile strength and elongation over grey iron. Used for crankshafts, gears, and pump bodies.

IS 1865 / ASTM A536
⚙️

Grey Cast Iron

IS 1030 / ASTM A216 WCB. Widely used for valves, flanges, and structural components requiring moderate strength.

IS 1030 / ASTM A216
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Alloy Steel

Cr-Mo, Mn-Mo alloy steel grades. Heat-treatable for high strength and wear resistance in heavy engineering applications.

IS 2644 / ASTM A217

Stainless Steel

CF8, CF8M (SS304/316 equivalent). Corrosion-resistant castings for chemical, food, and marine applications.

ASTM A743 / A744
🔵

Aluminium Alloys

LM6, LM25, A356 alloys. Lightweight sand castings for automotive, aerospace, and general engineering.

IS 617 / ASTM B26
Weight & Size Ranges

Sand Castings from Prototype to Production

Our Sand Casting Foundry handles the full spectrum — from small precision sand castings to heavy engineering components.

0.5–5 kg

Small Castings

Brackets, fittings, small housings. Shell mould or green sand. Short lead time, high repeatability.

5–50 kg

Medium Castings

Valve bodies, pump casings, gearbox housings. CO₂ or green sand, near-net-shape.

50–200 kg

Large Castings

Impellers, mill liners, machine bases. CO₂ furan process, full fettling and machining.

200–500 kg

Heavy Castings

Structural parts, crane components, press bases. CO₂ process with engineered risering systems.

Precision Casting Export India

Trusted by OGWEs in 6+ Countries

Our Precision Casting Export India track record spans Europe, the Middle East, and South-East Asia — with regular audits by international OGWE teams at our Coimbatore foundry.

Oil & Gas

Valve bodies, impellers, flanges

🌬️

Wind Energy

Hub housings, nacelle components

🚜

Agriculture

Plough shares, gear cases, pulleys

⚙️

Heavy Engineering

Machine beds, press frames, rollers

🚛

Off-Road Vehicles

Axle housings, brake drums, hubs

💧

Pumps & Valves

Pump casings, valve bodies, manifolds

Power & Utilities

Turbine parts, generator housings

🏗️

Construction

Counterweights, structural castings

Technical Specifications

Sand Casting Process Specifications

Key technical parameters of our Sand Casting Foundry — helping engineers specify and plan their castings correctly.

Parameter Green Sand CO₂ / Furan Sand Shell Mould
Weight Range 0.5 – 300 kg 1 – 500 kg 0.1 – 50 kg
Dimensional Tolerance ±1.0 – 2.0 mm ±0.5 – 1.0 mm ±0.3 – 0.5 mm
Surface Finish (Ra) 12 – 25 μm 6.3 – 12 μm 3.2 – 6.3 μm
Ferrous Alloys Grey Iron, SG Iron, Carbon Steel Carbon, Alloy, Stainless Steel Carbon, Alloy Steel
Non-Ferrous Alloys Aluminium, Copper Limited Aluminium
Ideal Volume 100 – 10,000 pcs/batch 10 – 500 pcs/batch 500 – 50,000 pcs/batch
Pattern Material Wood, Aluminium, CI Aluminium, Resin Metal tooling
Tooling Lead Time 2 – 4 weeks 3 – 5 weeks 4 – 6 weeks
Why QQS

Why Choose QQS as YourSand Casting Manufacturers in India

Among all Sand Casting Foundries in India, QQS delivers a rare combination of metallurgical expertise, in-house machining, and export-ready quality systems.

01

3 Sand Processes In-House

Green sand, CO₂/furan, and shell moulding — all under one roof. The right process selected based on your geometry, alloy, and volume.

02

Cast + Machine + Inspect

No outsourcing at any stage. Every casting CNC machined and CMM inspected in-house. Single-vendor simplicity for global buyers.

03

Full Traceability

Heat numbers, MTRs, spectrometry certificates, and dimensional reports issued as standard. Ready for European OEM supply chain audits.

04

20+ Years Experience

Two decades supplying sand castings to global OEMs. Deep metallurgical knowledge, proven pattern-making, and reliable delivery track record.

Sand Casting Manufacturers
inIndia — Why India, Why Coimbatore?

India is one of the world’s largest casting producers, and Coimbatore sits at the heart of South India’s precision engineering ecosystem. QQS combines India’s cost advantage with Coimbatore’s deep engineering talent and our own 20+ years of foundry expertise.

As specialist Sand Casting Manufacturers in India, we help global OEMs — particularly in Germany, UK, USA, and the Middle East — reduce their casting costs while maintaining or improving quality standards. Our Sand Casting Foundry is export-compliant and regularly audited by international customers.

Focus Keywords

Sand Casting Manufacturers in India

Sand Casting Foundry

Sand Casting Foundry Location

Q&Q Solutions Sand Casting Foundry
Coimbatore, Tamil Nadu — 641 044
30 minutes from Coimbatore International Airport Available for plant visits and customer audits

Work With Us

India’s Trusted Sand Casting Foundry

Send us your casting drawing — weight, alloy, quantity, and delivery requirement. We’ll return a detailed quote within 48 hours from our Sand Casting Foundry in Coimbatore.